Electromagnetic vs Mechanical Brakes: Which Hoist Brake Is Better?

 2025-07-02  200 FOLLOW  Jentan Machinery | www.jentanhoist.com

When choosing an electric chain hoist, the braking system is one of the most important factors. It directly affects safety, performance, and maintenance. Today, two main types of brakes are widely used: electromagnetic brakes and mechanical brakes.

Though both aim to stop motion and hold loads securely, they work in very different ways. Below is a simple guide to help you understand the key differences and which one may suit your application best.


1. Working Principle

  • Electromagnetic Brake
    This system uses an electric current to generate magnetic force. When powered, the brake is released. When the power is off, the brake engages automatically.

  • Mechanical Brake
    This system relies purely on mechanical parts — like a ratchet or spring mechanism — to lock the load in place. No electricity is needed for operation.


2. Braking Performance

  • Electromagnetic brakes offer fast and precise response, suitable for frequent lifting and lowering operations.

  • Mechanical brakes are simple and durable, often found in basic hoists or as a backup system.


3. Safety Comparison

  • Electromagnetic Brake: Engages immediately when power is lost, preventing dangerous load drops. Some models even include extra overload protection and limit switches.

  • Mechanical Brake: Less responsive in emergencies. Over time, wear and tear may reduce braking power if not maintained.


4. Maintenance and Durability

  • Electromagnetic: Requires regular inspection of the coil, brake pads, and wiring. Service life is typically 2–3 years.

  • Mechanical: Longer-lasting, but may become less effective over time due to mechanical wear.


5. Application Suitability

Application Recommended Brake
High-frequency lifting Electromagnetic ✅
Harsh outdoor environments Mechanical ✅
Budget projects or low usage            Mechanical ✅
Precision lifting operations Electromagnetic ✅


6. What We Recommend

If your lifting job involves frequent starts and stops, heavier loads, or higher safety standards, we strongly recommend choosing a model with electromagnetic braking, such as our JTEC-A or JTHH series.

If the usage is more occasional or cost-sensitive, and the working conditions are stable, a hoist with a mechanical brake like the JTVBS can still meet basic needs.


Final Note

The brake system plays a key role in the safety, reliability, and lifespan of any electric hoist. Understanding the core differences between electromagnetic and mechanical brakes will help you choose the right equipment for your specific use.

Still unsure? Contact us for expert advice tailored to your project.


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